Techflow Pack has been a professional automatic packaging machine manufacturer since 2006.
Automatic Pet Food Sachets Sorting Wraparound Carton Case Packaging Line
Automatic Pet Food Sachets Sorting Wraparound Carton Case Packaging Line is a customized designing end of case packing system based on the high speed sorting and wraparound case packaging principle, tailored to the packaging characteristics of small sachets or sticks.
This end of case packaging line connects to the front-end Sachets Bagging machine. Disordered and messy Pet food sachets are manually placed into the storage hopper of the Sorting machine. After being conveyed by a belt elevator and multiple rows of rollers, the Sachets are transformed into a single-layer, orderly output. Following visual recognition and orientation adjustment, the sachets are finally aligned in a uniform direction and same side then fed into the servo grouping mechanism. After signal interaction between the PLC and the photoelectric sensor, the grouped sachets are conveyed by a belt into the buffer platform of the case packing station according to the preset quantity. Once the sensor detects the wraparound carton blanks positioning, the pneumatic device of the wrap around case packer machine pushes the counted sachets into the carton then completing the automatic carton forming and hot-melt sealing.
Packing Flow Chart
Disordered Intelligent Sorting System
The Disordered Intelligent Sorting System is developed by our company based on servo control principles combined with vision inspection, specifically for high-volume production of disordered soft bags and to reduce high labor costs. This equipment achieves automatic feeding for subsequent automated equipment and packaging lines through online counting, inspection, efficient sorting, and same-side same-direction processing.
●Bulk product storage hopper
●Disordered Single-layer Intelligent Sorting Machine
The Disordered Single-layer Intelligent Sorting System is designed for online efficient sorting and same-side same-direction processing of disordered soft bags. It is applied to counting, inspection, cartoning, bagging, and boxing, enabling automatic feeding for subsequent automated equipment.
Smart algorithms with self-learning capabilities support flexible production for multiple products. The human-machine interface is parameterized, offering simple and intuitive operation. Equipped with high-precision sensors, the system can real-time identify the in-line material shape and control 22 sets of hybrid servo linkages. Professional-grade industrial chips are used to provide high-speed computing power, achieving millisecond-level response processing. The entire machine’s power system adopts a self-developed hybrid servo system, with integrated motors and drivers, ensuring stable operation and convenient maintenance. It features low rotational inertia and excellent high-speed start-stop performance. The system uses bus communication, offering fast servo response and strong resistance to on-site interference. Configuring the energy regenerative system can save 40%-50% energy. Equipped with safety light curtains and a safety circuit.| Model | TFP-SIS150 |
| Applicable products | Sachets/Sticks/Flat Bags |
| Bags sizes | L: 50-180mm Tick: 1-20mm |
| Bags weight | 2-500g |
| Total power | 6.3KW |
| Machine size | L6120*W1060*H1380mm |
| Packing speed | Max 150 bags/min |
| Air pressure | 0.6-0.8Mpa, 0.6m3/min |
| Power supply | 220V,50/60HZ |
| Machine weight | 630kg |
Bottles Grouping Structure
The grouping mechanism is essential equipment in the pre-casepacking process. Different grouping methods and structures are selected according to the product shape and packaging characteristics. The Robotic case packer typically uses the following 3 methods to align and group bagged, bottled, and cupped products.
Automatic Case Erector
| Machine Model | CR-20 |
| Carton application size | (200-500)x(150-400)x(100-400)mm |
| Outfeed Height | 650mm |
| Production capacity | Max 20pcs/min |
| Gas consumption | 150NL/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 220/380V 50-60Hz, 0.75Kw |
| Machine dimension | L2150*W2080*H1492mm |
| Machine weight | 500Kg |
Cartons Roller Conveyor
The main body of the fuselage is made of 3mm304 stainless steel, powered by the motor, using Roller conveyor transportation, both sides by the guardrail. Conveyor width can be adjusted to accommodate a wide range of carton sizes. Power source : 3 Phase, 380-400V, 50-60Hz
Roll conveyor length: subject to final layout
Conveyor width could be adjustable
Material: S.S304
>> Carbon steel outer frame
>> Case position and form holder
>> Dual Servo Robotic-Arm
>> Picking-Placing Gripper
>> Safety door
>> Product picking conveyor
>> Control cabinet
>> HMI
>> Products in place photoelectric detection
>> Cartons in place photoelectric detection
Flexible to handle different product by changeover the gripper.According to the product shape and packaging material, select the corresponding gripper. The servo-motion module is installed in the control cabinet of the case packer and communicates with the PLC of the case packer, which realizes automatic carton loading through the control module. Simple structure with easy cleaning and maintenance Euro Safety standard, Safety door, Auto Shutdown Alarm Modular designing with small footprint, it can be seamlessly connected to the front production line. The rigorous design of the robot body mounting structure reduces the size of the frame considerably and avoids interference between axes and between axes and the frame during movement.| Model | TFP-PC25 |
| Applicable products | Bottled, boxed, and bagged products |
| Packing method | Top Pick and place |
| Max loading | 40kg |
| power | 3KW |
| Machine size | L2000*W1800*H2400mm |
| Packing speed | Max 20 pick-place cycles/min |
| Air pressure | 6kg/cm2, 450ml/min |
| Power supply | 3Phase,380V,50/60HZ |
| No | Items | Parameters |
| 1 | Main body material | stainless steel |
| 2 | Weighing range | Max30kg |
| 3 | Maximum detection accuracy | ±10g |
| 4 | Maximum throughput | 40 |
| 5 | Auto-setting function | Intelligent self-learning (one-key auto-setting: the product through self-learning can be completed automatically set parameters) |
| 6 | measurement belt specifications | 500*600/800/1000mm |
| 7 | Conveyor belt height above the ground | 650~750mm |
| 8 | Conveying direction | Facing the operating screen, left in and right out |
| 9 | Alarm mode | sound and light alarm |
| 10 | Rejecting method | Pusher type |
| 11 | Power suppl | AC220-240, 750W |
| 12 | Weighing environment | No significant vibration and air flow. |
Cartons Tape Sealer
| Machine size | L1700 * W850 * H1500mm |
| Tray/Box Size | (200-600)x(150-400)x(120-380)mm |
| Production capacity | ≥20 m/ min |
| Gas consumption | 15L/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 380V/220V;50-60Hz, 0.5Kw |
| Table height: | 650 ± 50mm |
| Machine weight | 220Kg |
| Electronic control | Schneider, alarm system for tape less |
Laser code printer
It is designed for customers with simple coding needs and is ideal for the food, beverage, chemical,pharmaceutical and personal care/cosmetics industries.
Simpler operation icon driven user interface and innovative features make printer operation easier than ever.
The print head automatically calibrates and cleans itself for consistent performance and longer print runs.
Empty Pallets Dispenser
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
>> Large capacity of pallets storage, it can accommodate 8-10 empty pallet and realize pallets auto infeeding.
Empty Pallets Chain conveyor
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
Low-level Palletizer
Safety
No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.
Guard fence shall be arranged around the working area of machine.
Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.
All operable control devices of the system shall be installed outside the guard fence.
Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.
Other safety conditions must follow the safety regulations made by users.| cModel： | TFP-MD40 |
| Case Size： | width：150mm-450mm |
| height: 100mm-350mm | |
| Length: 200mm-600mm | |
| Packaging Capacity： | Max 40 cartons/min |
| Power supply： | 380V 50-60Hz3P |
| Power： | 15.3Kw |
| Maximum load per layer | 150Kg |
| Maximum load per pallet | 1500kg |
| Working Gas Source： | 0.5-0.7MPa |
| Air Consumption： | 150NL/Min |
| Machine Dimensions： | L7200*W4050*H3700mm |
| Weight： | 2200kg |
| Main frame | Carbon steel with printing |
This machine have powered outfeed conveyor and powered conveyorized turntable system and is able to transport a wrapped load from the turntable to the outfeed conveyor if there is no wrapped load on the outfeed conveyor. The operator can start wrap cycle by remote control and the film is automatically attached and cut, allowing the operator to do other tasks. This arrangement eliminates the need for operators to place unwrapped loads on the floor, then pick them up again when the turntable is clear.
This configuration is based on our past successes and local market preferences. The configuration table covers the configuration composition of the main equipment in the whole line, mainly including the electrical part, pneumatic part, mechanical structure part, as follows：
| No | Items | Brand |
| 1 | PLC | INOVANCE or customized |
| 2 | HMI/Touch screen | INOVANCE or customized |
| 3 | Case Pack Controller | INOVANCE or customized |
| 4 | Photo sensor | SICK |
| 5 | Electronic parts | Schneider |
| 6 | Pneumatic parts | Airtac/SMC |
| 7 | Servo motor | INOVANCE or customized |
| 8 | Frequency inverter | INOVANCE or DANFOSS |
| 9 | Main structure | Carbon steel+S.S304 |
| 10 | Main motor | GPG or customized |
System control
>> Frame: Carbon steel plate; 100mm split-chassis pedestal
>> Inside cooling fan and lamp socket (AC220V)
>> NOVANCE PLC control for each related line
>> HMI for operation panel,HMI Messages and alarms in English.
>> Audible alarms and use of Andon lights that are visible from any part of line.
>> 10% inside space reserved, for future element extension
>> Cable chute for all the lines; separating power and control lines, hose protection for the outlet line groove;
>> Wires: marking out the No. of each wire; wire end pressed by connector
>> Line connection table, 10%POLES reserved inside cabinet;
>> Alternate motion cable: adopting special cable and CABE CHAIN protection
No.99#Shenmei Road, Pudong District, Shanghai，China