Techflow Pack has been a professional automatic packaging machine manufacturer since 2006.
Whole Line Description
Automatic infant formula canning line is a fully customized production line developed by our company in accordance with national standards and GMP standards, meeting the hygiene requirements for infant food and tailored to customer needs. According to the production process, the line mainly consists of three parts: the raw material outer packaging handling system, the formula mixing, dosing, and filling system, and the secondary packaging system. These are respectively configured in the inner packaging workshop and the outer packaging workshop.
>> Large bag tunnel sterilizer
>> Dust-free feeding station
>> Vacuum conveying machine
>> Blending machine
>> Material storage silo
>> Metal detector
>> Dual-head linear Auger filler
>> Vacuum nitrogen flushing Cans Seamer
>> Inkjet code printer
>> Automatic Cans Case Packer
>> Robotic Palletizing machine
Packing Flow Chart
Empty Bottles Depalletizer
The main hydraulic lifting mechanism adopts the imported brand from first-class, and the micro hydraulic pump precisely controls the height of the stack.
The whole bottle pushing device adopts four-side clamping structure, which can effectively prevent the bottles from falling down.
Automatic suction and release of the collection partition when unloading cans is required, and it should be equipped with an adjusting clamping mechanism to clamp the whole layer of unloading bottles and prevent the cans from falling down.
Configure the safety guardrail device around the depalletizer.
Main electrical components: PLC, touch screen from SIEMENS, low-voltage electrical appliances are Schneider brand, photoelectricity SICK brand.
Electrical control includes pneumatic device (necessary motor activation device: PLC programmed, necessary operating switches and instructions, removable operating panel, man-machine interface operating display).
| Model | TFP-DP250 |
| Applicable products | Cans/Bottles/Jars |
| Pallet size application | L:(1-1.4) W:(1-1.4) H:(0.1-0.18) meter |
| Max. carrying capacity/layer | 250kg |
| Max. carrying capacity /pallet | 1500kg |
| Production capacity | Max15000 bottles/hour |
| Air pressure | 7bar, 800L/min |
| Power supply | 3Phase,380V,5Kw, 50/60HZ |
Bottles Grouping Structure
The grouping mechanism is essential equipment in the pre-casepacking process. Different grouping methods and structures are selected according to the product shape and packaging characteristics. The Robotic case packer typically uses the following 3 methods to align and group bagged, bottled, and cupped products.
Automatic Case Erector
| Machine Model | CR-20 |
| Carton application size | (200-500)x(150-400)x(100-400)mm |
| Outfeed Height | 650mm |
| Production capacity | Max 20pcs/min |
| Gas consumption | 150NL/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 220/380V 50-60Hz, 0.75Kw |
| Machine dimension | L2150*W2080*H1492mm |
| Machine weight | 500Kg |
Cartons Roller Conveyor
The main body of the fuselage is made of 3mm304 stainless steel, powered by the motor, using Roller conveyor transportation, both sides by the guardrail. Conveyor width can be adjusted to accommodate a wide range of carton sizes. Power source : 3 Phase, 380-400V, 50-60Hz
Roll conveyor length: subject to final layout
Conveyor width could be adjustable
Material: S.S304
>> Carbon steel outer frame
>> Case position and form holder
>> Dual Servo Robotic-Arm
>> Picking-Placing Gripper
>> Safety door
>> Product picking conveyor
>> Control cabinet
>> HMI
>> Products in place photoelectric detection
>> Cartons in place photoelectric detection
Flexible to handle different product by changeover the gripper.According to the product shape and packaging material, select the corresponding gripper. The servo-motion module is installed in the control cabinet of the case packer and communicates with the PLC of the case packer, which realizes automatic carton loading through the control module. Simple structure with easy cleaning and maintenance Euro Safety standard, Safety door, Auto Shutdown Alarm Modular designing with small footprint, it can be seamlessly connected to the front production line. The rigorous design of the robot body mounting structure reduces the size of the frame considerably and avoids interference between axes and between axes and the frame during movement.| Model | TFP-PC25 |
| Applicable products | Bottled, boxed, and bagged products |
| Packing method | Top Pick and place |
| Max loading | 40kg |
| power | 3KW |
| Machine size | L2000*W1800*H2400mm |
| Packing speed | Max 20 pick-place cycles/min |
| Air pressure | 6kg/cm2, 450ml/min |
| Power supply | 3Phase,380V,50/60HZ |
| No | Items | Parameters |
| 1 | Main body material | stainless steel |
| 2 | Weighing range | Max30kg |
| 3 | Maximum detection accuracy | ±10g |
| 4 | Maximum throughput | 40 |
| 5 | Auto-setting function | Intelligent self-learning (one-key auto-setting: the product through self-learning can be completed automatically set parameters) |
| 6 | measurement belt specifications | 500*600/800/1000mm |
| 7 | Conveyor belt height above the ground | 650~750mm |
| 8 | Conveying direction | Facing the operating screen, left in and right out |
| 9 | Alarm mode | sound and light alarm |
| 10 | Rejecting method | Pusher type |
| 11 | Power suppl | AC220-240, 750W |
| 12 | Weighing environment | No significant vibration and air flow. |
Cartons Tape Sealer
| Machine size | L1700 * W850 * H1500mm |
| Tray/Box Size | (200-600)x(150-400)x(120-380)mm |
| Production capacity | ≥20 m/ min |
| Gas consumption | 15L/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 380V/220V;50-60Hz, 0.5Kw |
| Table height: | 650 ± 50mm |
| Machine weight | 220Kg |
| Electronic control | Schneider, alarm system for tape less |
Laser code printer
It is designed for customers with simple coding needs and is ideal for the food, beverage, chemical,pharmaceutical and personal care/cosmetics industries.
Simpler operation icon driven user interface and innovative features make printer operation easier than ever.
The print head automatically calibrates and cleans itself for consistent performance and longer print runs.
Empty Pallets Dispenser
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
>> Large capacity of pallets storage, it can accommodate 8-10 empty pallet and realize pallets auto infeeding.
Empty Pallets Chain conveyor
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
Low-level Palletizer
Safety
No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.
Guard fence shall be arranged around the working area of machine.
Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.
All operable control devices of the system shall be installed outside the guard fence.
Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.
Other safety conditions must follow the safety regulations made by users.| cModel： | TFP-MD40 |
| Case Size： | width：150mm-450mm |
| height: 100mm-350mm | |
| Length: 200mm-600mm | |
| Packaging Capacity： | Max 40 cartons/min |
| Power supply： | 380V 50-60Hz3P |
| Power： | 15.3Kw |
| Maximum load per layer | 150Kg |
| Maximum load per pallet | 1500kg |
| Working Gas Source： | 0.5-0.7MPa |
| Air Consumption： | 150NL/Min |
| Machine Dimensions： | L7200*W4050*H3700mm |
| Weight： | 2200kg |
| Main frame | Carbon steel with printing |
This machine have powered outfeed conveyor and powered conveyorized turntable system and is able to transport a wrapped load from the turntable to the outfeed conveyor if there is no wrapped load on the outfeed conveyor. The operator can start wrap cycle by remote control and the film is automatically attached and cut, allowing the operator to do other tasks. This arrangement eliminates the need for operators to place unwrapped loads on the floor, then pick them up again when the turntable is clear.
This configuration is based on our past successes and local market preferences. The configuration table covers the configuration composition of the main equipment in the whole line, mainly including the electrical part, pneumatic part, mechanical structure part, as follows：
| No | Items | Brand |
| 1 | PLC | INOVANCE or customized |
| 2 | HMI/Touch screen | INOVANCE or customized |
| 3 | Case Pack Controller | INOVANCE or customized |
| 4 | Photo sensor | SICK |
| 5 | Electronic parts | Schneider |
| 6 | Pneumatic parts | Airtac/SMC |
| 7 | Servo motor | INOVANCE or customized |
| 8 | Frequency inverter | INOVANCE or DANFOSS |
| 9 | Main structure | Carbon steel+S.S304 |
| 10 | Main motor | GPG or customized |
System control
>> Frame: Carbon steel plate; 100mm split-chassis pedestal
>> Inside cooling fan and lamp socket (AC220V)
>> NOVANCE PLC control for each related line
>> HMI for operation panel,HMI Messages and alarms in English.
>> Audible alarms and use of Andon lights that are visible from any part of line.
>> 10% inside space reserved, for future element extension
>> Cable chute for all the lines; separating power and control lines, hose protection for the outlet line groove;
>> Wires: marking out the No. of each wire; wire end pressed by connector
>> Line connection table, 10%POLES reserved inside cabinet;
>> Alternate motion cable: adopting special cable and CABE CHAIN protection
No.99#Shenmei Road, Pudong District, Shanghai，China