Techflow Pack has been a professional automatic packaging machine manufacturer since 2006.
Whole Line Description
Automatic infant formula canning line is a fully customized production line developed by our company in accordance with national standards and GMP standards, meeting the hygiene requirements for infant food and tailored to customer needs. According to the production process, the line mainly consists of three parts: the raw material outer packaging handling system, the formula mixing, dosing, and filling system, and the secondary packaging system. These are respectively configured in the inner packaging workshop and the outer packaging workshop.
>> Large bag tunnel sterilizer
>> Dust-free feeding station
>> Vacuum conveying machine
>> Blending machine
>> Material storage silo
>> Metal detector
>> Dual-head linear Auger filler
>> Vacuum nitrogen flushing Cans Seamer
>> Inkjet code printer
>> Automatic Cans Case Packer
>> Robotic Palletizing machine
The main structure of machine in the line is made of S.S304 English is displayed in touch screen(customized) The machine is designed in term of National "QS" and "GMP" with European designing ideas. By changing the Screw model to scale different dosing weight. The cans filling machine has second weighting and filling after the first filling to make sure high accuracy and packing speed. Filling system is driven by three sets of servo motor, accurate positioning, high precision and settable rotary speed. Reasonable mechanical structure, easy to change parts and clean up.Applications
The production workshop performs partition and sealing treatment according to the process requirements. The packaging material storage room (cans, lids, spoons, rolls, etc.) and the inner packaging workshop (unpacking, feeding, canning, filling, sealing, etc.) must be a sterile purification workshop of 100000 level. Local companies with construction qualifications are required to implement it. 2 necessary cloakrooms should be set up for employees entering the inner packaging workshop. The first cloakroom should change into work clothes, and the second one should undergo necessary sterilization treatment. A partition should be made between the visiting passage and the inner packaging workshop Workshops are required to implement water sources, water pipes, fire-fighting facilities, sprinkler pipelines, sprinkler cleaning rooms, and waste storage rooms. The residual oxygen level in the seamed can is less than or equal to 3%.Large-bag-tunnel-sterilizer
Power: 3.5 kW Voltage: 380 V
Dimensions: Length 4.2 * Height 1.7 * Width 1.2 m
Speed: 0-10 m/min Variable Frequency Speed Control
High-pressure blowing：airflow 80 m³/h, air pressure 130 mbar
Main material: Frame 60 * 40 * 2 mm 304 mirror stainless steel rectangular tube, chain rod diameter 10 mm 304 stainless steel polished solid round bar, gears and chains are all made of 304 stainless steel.
The middle of the chain frame has independent support, effectively preventing deformation caused by long-term use of the chain.
The support parts in contact with the chain are all equipped with 3 mm thick Nealon strips, reducing friction and noise during transmission.
UV lamp tube Brand: Philips 18 * 30 W
Power lines are arranged in a U-shaped sealed bridge made of 304 stainless steel, to avoid UV radiation on the cables.
Inlet and outlet flexible connections are all made of 3 mm thick silicone strips resistant to UV radiation.
Adjustable feet: M16 * 100 mm, 304 stainless steel threaded rod, black Nealon swivel foot cup (non-scratching to the floor)
Dimensions: Length 1500 * Width 1200 * Height 1600 mm Sieve Mesh Aperture: 12 Mesh Power: 1.5 kW Material: Main Body 304 Stainless Steel, Inner Polished Dust Collection Filter: 316L Stainless Steel, Washable and Reusable Equipped with Compressed Air Pulse Back-blow System Flexible Connection: Food-grade Silicone 304 Stainless Steel Vacuum Transfer Adapter (Vacuum Transfer Bowl) 500 mm Long Food-grade Vibration Damping Hose Equipped with a Protective Grid Made of 10 mm Diameter 304 Stainless Steel Solid Round RodMilk Powder Mixing Machine
Equipment Model: M-1000C
Mixing Time: 120–300 seconds
Mixing Capacity: 200–700 kg/batch. Effective Volume 1000 L
Material Ratio 1: 10000, Mixing Uniformity (CV) ≤5%
Speed: 43 rpm
Structure: Double-shaft paddle type with removable paddles, shaft diameter 145 mm, solid shaft, internal mirror-polished surface, both ends of the tank have openable doors for easy cleaning. Dual-output gearbox.
Power: 18.5 kW, Weight 3 T
Motor: ABB, Bearings NSK
304 stainless steel breathing filter
Empty Cans Depalletizer
De-palletizing capacity: according to actual sample Applicable can specifications: Diameter Φ60-Φ150mm, Height 80-200mm Total machine power: 1.2KW Maximum applicable can pallet size: (Length * Width * Height) 1300L * 1300W * 1500Hmm Outline dimensions: (Length * Width * Height) 4500 * 2000 * 2700mm Main material: 304 stainless steel Power supply: Three-phase 380V 50-60HZEmpty Cans Rotary Feeding Turntable
| Technical parameters | |
| Disk Diameter: | 1200mm( it could be customized) |
| Cans size: | D: 75-150mm H: 80-200mm |
| Capacity: | Max80 Cans/min |
| Power Supply: | 380v/220V /60Hz(customized） |
| Total Power: | 0.18KW |
| Overall Dimension: | 1400*1200*1200mm |
This vacuum feeder is the new feeding method of using negative pressure suction material technology, cavity first form the negative pressure, material together with the air from the suction mouth into the cavity to complete the charging process. It widely used for dairy, food, chemical, Pharmaceutical Industries.
| Technical parameters | |
| Feeding capacity | Max 4 Ton/hour |
| Feeding height: | 2.3m |
| Recoil Hopper volume | 50L with level sensor |
| Power supply | 3P 380V 50Hz/60Hz(customerized) ,5.5KW |
| Air supply | 0.6-0.8Mpa, 200L/min |
| Machine weight | 240kg |
| Material quality | SS304 |
Drop-type Metal Detection Separator
Channel Aperture : 120 mm Detection Sensitivity : Iron Ball 0.8 mm, Non-iron Ball 0.9 mm, Stainless Steel Ball 1.3 mm Processing Capacity: 16000 L/h, Grain Output: 4–5 Tons/hour (0.5 g/cm³) Display Type : Digital Number of Stored Settings: 10 Material to be Detected : Powder, Granules, Flakes Ambient Temperature : -10°C to +50°C, Humidity 25–85%, No Condensation Operating Voltage : AC 220V 50 kHz Self-monitoring System : Detection Coil and Output Overall Height : 553 mm Detection Sensitivity : Adjustable from 1% to 100% Flip Plate Rejection Time : Adjustable from 0.05 to 60 Seconds Test Balls : 3 (Iron Ball, Non-iron Ball, Stainless Steel Ball)| Technical Parameter | |
| Model | 2B3 |
| Dosing way | Dual filling with online weighing |
| Filling Capacity | 100-5000ml |
| Bottles size | D:50-180mm;H:50-350mm |
| Filling accuracy | Less 1% |
| Power supply | AC220V/380v 50-60Hz(customized) |
| Total Power | 3.5kw |
| Filling speed | Max 45cans/min |
| Machine Dimensions | 3300x1200x2930mm |
| Hopper volume | 50L(main) 10L(assist) |
| Weight | 600kg around |
The machine’s exterior and main components are made of 304 stainless steel; The vacuum system uses fluorocarbon seals specifically designed for vacuum applications, which are heat-resistant and leak-proof; Equipped with a human-machine interface and PLC control system, the operation is simple and the workflow is orderly; the programmable controller is Siemens; The capping quality and residual oxygen level can be easily adjusted and set through the human-machine interface according to requirements; The human-machine interface provides alarm functions for missing lids, lid shortages, clogged cans, failed can drops, servo, and cylinder malfunctions, making faults clearly visible and significantly reducing troubleshooting time, thus improving production efficiency.Auto Ion wind Cans cleaner
● Cleanup of the cans due to electrostatic adhesion of dust material
● Dust collection and disposal of impurities.
● Increased plasma fan, in addition to static tank cleaning more thoroughly
| Technical Parameter | |
| Cleaning capacity | 30-80 cans/ min |
| Cans Specifications | D: 60-150mm (to replace the screw) H: 80 * 200mm |
| Total power | 3P, 380V, 2KW(customized) |
| Dimensions | 2600 * 600 * 1600mm |
| Materia | SUS 304 |
| Note: based on the Can’s size to add additional molds for cans changeover | |
| Technical Parameter | |
| Marking scope | normal 70X70mm |
| Lines | According to the information in the engraving line(can be adjusted) |
| Marking Speed | 0~200 meter /min(depends on the materials and the marking content) |
| Repeat accuracy | ±0.01mm |
| Wavelength | 10.6um |
| Min. line width | 0.1mm |
| Laser Power | ≤500W |
| Character Size | 0.4—70mm height |
| Engraving way | Flight engraving or static engraving |
| Voltage | AC220V 50—60Hz, |
| Cooling | Air Cooling |
The equipment is mainly used for round high caps and tamper-evident caps with relatively stable structural shapes.
Applicable Can Specifications
Can diameter: 127 mm
Can height: 80–200 mm
Line Speed: ≥50 cans per minute
This configuration is based on our past successes and local market preferences. The configuration table covers the configuration composition of the main equipment in the whole line, mainly including the electrical part, pneumatic part, mechanical structure part, as follows:
| No | Items | Brand |
| 1 | PLC | INOVANCE or customized |
| 2 | HMI/Touch screen | INOVANCE or customized |
| 3 | Case Pack Controller | INOVANCE or customized |
| 4 | Photo sensor | SICK |
| 5 | Electronic parts | Schneider |
| 6 | Pneumatic parts | Airtac/SMC |
| 7 | Servo motor | INOVANCE or customized |
| 8 | Frequency inverter | INOVANCE or DANFOSS |
| 9 | Main structure | Carbon steel+S.S304 |
| 10 | Main motor | GPG or customized |
>> Frame: Carbon steel plate; 100mm split-chassis pedestal
>> Inside cooling fan and lamp socket (AC220V)
>> INOVANCE PLC control for each related line
>> HMI for operation panel,HMI Messages and alarms in English.
>> Audible alarms and use of Andon lights that are visible from any part of line.
>> 10% inside space reserved, for future element extension
>> Cable chute for all the lines; separating power and control lines, hose protection for the outlet line groove;
>> Wires: marking out the No. of each wire; wire end pressed by connector
>> Line connection table, 10%POLES reserved inside cabinet;
>> Alternate motion cable: adopting special cable and CABE CHAIN protection
No.99#Shenmei Road, Pudong District, Shanghai，China