Techflow Pack has been a professional automatic packaging machine manufacturer since 2006.
The End of Mineral Water Case packing line is a standardized, quantitatively produced automatic Case Packer machine developed by our company based on the dual-axis robotic arm picking principle, tailored to the packaging characteristics of bottled water. This packaging line connects to the filling line of the Bottling Water production line and is compatible with various common bottle sizes on the market, such as 250ml, 500ml, 1L, etc. Different products can have different packaging recipes created and stored in the HMI, allowing for quick and convenient switching. The line mainly includes a bottle feeding conveyor, bottle grouping mechanism, carton feeding mechanism, automatic Case Erector, Double-servo Robotic Case Packer, Roller conveyor, automatic carton tape sealer, and Palletizer.
Equipped with high-precision servo drives, it offers accurate positioning, fast picking actions, and high case packing efficiency, making it perfectly suitable for small production lines with a capacity of up to 18,000 bottles per hour (BPH).
Bottles Grouping Structure
The grouping mechanism is essential equipment in the pre-casepacking process. Different grouping methods and structures are selected according to the product shape and packaging characteristics. The Robotic case packer typically uses the following 3 methods to align and group bagged, bottled, and cupped products.
Automatic Case Erector
| Machine Model | CR-20 |
| Carton application size | (200-500)x(150-400)x(100-400)mm |
| Outfeed Height | 650mm |
| Production capacity | Max 20pcs/min |
| Gas consumption | 150NL/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 220/380V 50-60Hz, 0.75Kw |
| Machine dimension | L2150*W2080*H1492mm |
| Machine weight | 500Kg |
Cartons Roller Conveyor
The main body of the fuselage is made of 3mm 304 stainless steel, powered by the motor, using Roller conveyor transportation, both sides by the guardrail. Conveyor width can be adjusted to accommodate a wide range of carton sizes.
Power source : 3 Phase, 380-400V, 50-60Hz
Roll conveyor length: subject to final layout
Conveyor width could be adjustable
Material: S.S304
Double-servo Robotic-Arm Case packer also known as Twin-axis Robotic Carton Packaging Machine.The Case packer is designed by our company based on the grasping and placing principle of industrial robotic arms, combined with servo motion modules, and tailored according to the characteristics of Top-Loading. It is mainly fit for automated bottling lines or end of packaging production lines for regular products such as Bags/Pouches, Bottles/Jars, Cups, Boxes, and Cans. As a smart case packing solution, it is mostly used for high capacity continuous production especially the Heavy-duty product such as Bottles(0.5L-5L) and Bags(0.5-5kg). With its strong structure, stable gripping action, and high loading efficiency, this case packer effectively address the issues of large floor space occupation and low packaging efficiency associated with traditional case packer machines.
Flexible to handle different product by changeover the gripper.According to the product shape and packaging material, select the corresponding gripper. The servo-motion module is installed in the control cabinet of the case packer and communicates with the PLC of the case packer, which realizes automatic carton loading through the control module. Simple structure with easy cleaning and maintenance Euro Safety standard, Safety door, Auto Shutdown Alarm Modular designing with small footprint, it can be seamlessly connected to the front production line. The rigorous design of the robot body mounting structure reduces the size of the frame considerably and avoids interference between axes and between axes and the frame during movement.| Model | TFP-PC25 |
| Applicable products | Bottled, boxed, and bagged products |
| Packing method | Top Pick and place |
| Max loading | 40kg |
| power | 3KW |
| Machine size | L2000*W1800*H2400mm |
| Packing speed | Max 20 pick-place cycles/min |
| Air pressure | 6kg/cm2, 450ml/min |
| Power supply | 3Phase,380V,50/60HZ |
| No | Items | Parameters |
| 1 | Main body material | stainless steel |
| 2 | Weighing range | Max30kg |
| 3 | Maximum detection accuracy | ±10g |
| 4 | Maximum throughput | 40 |
| 5 | Auto-setting function | Intelligent self-learning (one-key auto-setting: the product through self-learning can be completed automatically set parameters) |
| 6 | measurement belt specifications | 500*600/800/1000mm |
| 7 | Conveyor belt height above the ground | 650~750mm |
| 8 | Conveying direction | Facing the operating screen, left in and right out |
| 9 | Alarm mode | sound and light alarm |
| 10 | Rejecting method | Pusher type |
| 11 | Power supply | AC220-240, 750W |
| 12 | Weighing environment | No significant vibration and air flow. |
Cartons Tape Sealer
| Machine size | L1700 * W850 * H1500mm |
| Tray/Box Size | (200-600)x(150-400)x(120-380)mm |
| Production capacity | ≥20 m/ min |
| Gas consumption | 15L/min |
| Gas pressure | 0.4-0.7mpa |
| Power supply | 380V/220V;50-60Hz, 0.5Kw |
| Table height: | 650 ± 50mm |
| Machine weight | 220Kg |
| Electronic control | Schneider, alarm system for tape less |
Cobot Palletizer
| No | Items | Specifications |
| 1 | Max stacking height | Lifting stackable height up to 2200mm(with pallet) |
| 2 | Max pallet size | 1200x1200mm (customized size) |
| 3 | Max load | 30kg |
| 4 | Max working radius | 1700mm |
| 5 | Max speed | 10 picking and placing cycles (each picking with 2 or 3 boxes) |
| 6 | Safety functions | Optional: safety light grids, safety fences, safety sensing carpets |
| 7 | IP rating | IP54 for the arm, IP32 for the gripper and all other accessories. |
| 8 | Touch screen | Supports multiple safety inputs and outputs, including emergency stop, safety guard, administrator mode, and factory setup mode. |
| 9 | Safety function | Emergency stop function, reserved external safety interface (can be controlled through the I/O interface) |
| 10 | Indicator status | When powering up, the indicator light is green; when powering down, the indicator light is off. |
Empty Pallets Dispenser
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
>> Large capacity of pallets storage, it can accommodate 8-10 empty pallet and realize pallets auto infeeding.
Empty Pallets Chain conveyor
>> Power supply：3 phase 380V, 50Hz
>> The body material：the carbon steel production, surface spray treatment
>> Transporting chain：12 A double rows chain, blackening the surface treatment
>> Sprocket：12A double rows sprocket, carbon steel, surface blackening treatment, tooth surface quenching treatment
>> Foot：the machining carbon black hoof
>> Guard rail：made of circular tube with flexible adjustment.
Low-level Palletizer
Safety
No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.
Guard fence shall be arranged around the working area of machine.
Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.
All operable control devices of the system shall be installed outside the guard fence.
Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.
Other safety conditions must follow the safety regulations made by users.| cModel： | TFP-MD40 |
| Case Size： | width：150mm-450mm |
| height: 100mm-350mm | |
| Length: 200mm-600mm | |
| Packaging Capacity： | Max 40 cartons/min |
| Power supply： | 380V 50-60Hz3P |
| Power： | 15.3Kw |
| Maximum load per layer | 150Kg |
| Maximum load per pallet | 1500kg |
| Working Gas Source： | 0.5-0.7MPa |
| Air Consumption： | 150NL/Min |
| Machine Dimensions： | L7200*W4050*H3700mm |
| Weight： | 2200kg |
| Main frame | Carbon steel with printing |
This machine have powered outfeed conveyor and powered conveyorized turntable system and is able to transport a wrapped load from the turntable to the outfeed conveyor if there is no wrapped load on the outfeed conveyor. The operator can start wrap cycle by remote control and the film is automatically attached and cut, allowing the operator to do other tasks. This arrangement eliminates the need for operators to place unwrapped loads on the floor, then pick them up again when the turntable is clear.
This configuration is based on our past successes and local market preferences. The configuration table covers the configuration composition of the main equipment in the whole line, mainly including the electrical part, pneumatic part, mechanical structure part, as follows：
| No | Items | Brand |
| 1 | PLC | INOVANCE or customized |
| 2 | HMI/Touch screen | INOVANCE or customized |
| 3 | Case Pack Controller | INOVANCE or customized |
| 4 | Photo sensor | SICK |
| 5 | Electronic parts | Schneider |
| 6 | Pneumatic parts | Airtac/SMC |
| 7 | Servo motor | INOVANCE or customized |
| 8 | Frequency inverter | INOVANCE or DANFOSS |
| 9 | Main structure | Carbon steel+S.S304 |
| 10 | Main motor | GPG or customized |
System control
>> Frame: Carbon steel plate; 100mm split-chassis pedestal
>> Inside cooling fan and lamp socket (AC220V)
>> NOVANCE PLC control for each related line
>> HMI for operation panel,HMI Messages and alarms in English.
>> Audible alarms and use of Andon lights that are visible from any part of line.
>> 10% inside space reserved, for future element extension
>> Cable chute for all the lines; separating power and control lines, hose protection for the outlet line groove;
>> Wires: marking out the No. of each wire; wire end pressed by connector
>> Line connection table, 10%POLES reserved inside cabinet;
>> Alternate motion cable: adopting special cable and CABE CHAIN protection
No.99#Shenmei Road, Pudong District, Shanghai，China